It has the original CDI/Ignition box and possibly the original stator. May 15, 2011 · Ruled out the EIC and the kill switch. The black/white wire connects to ground but I Feb 27, 2014 · Buy RMSTATOR AC to DC Ignition Conversion & Upgrade Kit Replacement for Polaris Sportsman 600/700 Carb 2002-2006 | OEM# 4010696/4010901 / 4010709/2202603 / 4011103: Systems & Kits - Amazon. Just joined. He said the carb came with the Mikuni cover. . I have the service manual, but have no idea where to start to test the different wires and parts. I lost spark on my atv yesterday, so I pulled my stator off last night to see if there was any loose connections, I was wondering what would be the right Ohms reading on my multimeter, using the red/black, red and the green wires in the plug from the stator. I saw on the Polaris site that the spark plug cap could be bought Dec 9, 2012 · A guideline to follow for carburetor jetting; 1. 25 posts · Joined 2010. I would think it is the CDI box or stator. Replaced the battery and now when I turn Mar 7, 2013 · Ignition Key Switch for Polaris Sportsman 400 500 600 700 800,Ranger 500 700 900 1000, RZR 800 900 1000,Magnum 250. Hello everyone. (A rather extensive list of home improvement chores kept me from this Jan 26, 2015 · 2002 sportsman 700 no start nightmare. For $120 I fixed his original carb and reinstalled it. S. Shaking and Making Noise When idling. Specifically, when I power on the quad and turn the key, I get what sounds like a click at the solenoid, but the quad does not crank at all. May 1, 2022 · Jeff504 Discussion starter. The atv starts fine and idles fine but as you accelerate it will bog down as if running out of gas. I put in new plugs, inserted them into the leads and turned it over, no spark. Its always been this way, never thought it was an issue until my buddy drove it last weekend. 6 posts · Joined 2017. The 5 pin CDI box is fitted with a male connector at the top. Nov 22, 2023 · One of the drawbacks with the Sportsman 700 was its throttle response, which is slightly delayed when starting from a stop and requires higher revving to get going than is ideal. Hey all, I am new to this forum and would love some help on this problem I am having. What I've learned is that the ignition system in these ATVs is known to be problematic. Hi to all. 040 - I set them at . Make sure the hole in the barrel lines up with choke on and barrel comes down when choke is off. Voltage to red wire at starter switch = 10 volts and change (I think 10. For the first three coils, everything pass. Dec 7, 2018 · 23 posts · Joined 2018. Also check the smaller wires on the solenoid. After sitting for ten minutes or so, it fires right up and runs well for another hour before repeating the process. >>>>> 1100 RPMs normal. You can try without doing this, but I've read several instructions saying to remove boot. SKU. Oct 9, 2009 · It is a simple process. That is, until it dies. Oct 18, 2009 · Ignition problems. May 11, 2007 · 2. Fuel Pump - Gets hot and stops working until cooled or quits all together. Oct 3, 2023 · Mechanic's Assistant: Im sorry to hear about the issue youre experiencing with your 2002 Polaris Sportsman 700 Twin, but our motorcycle Mechanic will be able to help you diagnose and resolve the problem. Any ideas anyone? Nov 2, 2012 · HELP. Still no power to lights, starter or Aug 13, 2023 · Hello all, I am new to the forum, so if my question is misplaced, my appologies. #6 · Sep 22, 2011. When my switch is on 4x4 my ATV is in 4 wheel drive all the time. #1 · Feb 16, 2010. My 2003 700 isn't getting any spark. I have a 2002 Sp 700 twin that is giving me apparent starter-related issues. 012 in idle position the voltage doesn't change when I move the throttle any help would be very appreciated. Now when i first start it it will run great but after only a few minutes if you hit a bump it shuts right down and when you turn the key there is nothing. Cylinder Arrangement. 2000 sportsman 500 NO SPARK. I doubt the stator. I have voltage at the top stud of solenoid from battery but no Oct 22, 2015 · 16 posts · Joined 2015. I do not have a spark going to either of my plugs. #1 · Oct 17, 2018. Have a 2002 Polaris Sportsman 700 that only has 34mi. #28 · Jan 28, 2020. the way i check the solenoid and starter is with a multimeter tester on the dc scale,check the voltage on the battery,should read about 12. Nov 22, 2019 · If you are referring to clearance the book says . rmstator. Idles perfect accelerates excellent, perfect. Can screw idle in with no change. Jun 24, 2015 · I have replaced: ignition system (common problem I bought the conversion kit),two starters, very expensive battery and as of this past couple weeks a brand new carb and a brand new intake. 49 with ⓘ. IT JUST CRANKS, I PUT A BIT OF FUEL ON THE CYLINDER AND NOTHING. Aug 31, 2012 · 916 posts · Joined 2010. I moved it out of the garage to get to some other stuff Oct 17, 2018 · 20 posts · Joined 2011. 2. Starting losing power this past spring. As far as common problems, i have a 700 carb twin and a typical issue is the carb intake tends to crack on them due to the carb mounted to the frame and vibrations. . I have read many threads, and know all about the tbap, fuel pump, wire Oct 17, 2013 · Mine is a 2004 700 Twin Sportsman. Maybe someone on here can help me out. on a carb & ring job. 26 posts · Joined 2010. But still no spark. #1 · Jun 5, 2014. I ordered a replacement ignition system on-line and did the replacement in a couple hours, doing my annual maintenance at the same time (new oil, oil filter, coolant Dec 11, 2011 · At 4k youre not that far away from a brand new machine price-wise. pulled carb to clean. $250 and an hour of my time was all it take to get this machine working better than it ever has. Jul 22, 2012 · 2ndary test is ignition terminal to end of plug wire, yes you have to remove boot. If you still have all factory jets; 1. They wanted $1100 to replace the stator, the CDI box, and the coil. e. Feb 2, 2010 · SnowDrift Discussion starter. Move choke in to about 1/3 out when it starts to bog. Have you checked the fuses and relays related to the ignition system in your Polaris Sportsman 700? Yes Sep 11, 2013 · Anyhow, I have a 2005 700 EFI sportsman, and I seem to be having the "common problem" of sputtering and dying when the machine has ran for a couple hours. I have been fighting ignition problems with my 03 Sportsman 600 for the past 3 years, especially during the winter months. Warn Winch. 4 volts. I HAVE GOOD SPARK, FUEL AND I TOOK OFF THE AIR INTAKE AND IM SPRAYING STARTING FLUID. #3 · Feb 2, 2010. Part Number 4011517. to/2EONr5PPlease click like, subscribe and Sorry for the bad quality, it was a last minute idea to film this so i used my phone. #2 · Oct 16, 2010. Wondering what Your signs were that it was failing. Shop Owner and Mechanic with over 50 years experience. Like. 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof and front glass 2018 Kawasaki KLR650 2001 Magnum 325 Warn winch and Moose 60" plow-Sent to Daughter and Son-In-Law since his blew up SOLD 2004 Sportsman 600 Twin High quality at an affordable price Expertly made from premium materials. Nov 20, 2020 · Polaris Sportsman 700 Twin 2002-2003 . Everything else seemed fine. 99. Okay I’m at my white end with this quad. Polaris Xplorer 250 4X4 2000-2002 . 2002 Sportsman 700 wont idle. FPD218, you should be on the Polaris design/build consult team. check for air leaks at both ends of the carb and the intake rubber where it bolts to the head. Please check if your model as a DC Ignition Oct 16, 2011 · 08 Sportsman 500 efi Browning camo, Big gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Polaris(warn) winch, Cycle Country plow, 2 inch receiver, Black rock wheels,Filtermag 00 Magnum 325 not very HO green, rolled, wrecked and rebuilt,heated grips and thumb warmer, Filtermag. Jan 12, 2010 · ENGINE MOUNTING - 2002 Polaris SPORTSMAN 700 (A02CH68 (AA) (AB) (AC)/ (A02CH68 (CA) (CB)) Always check. com. I have a 2003 Polaris sportsman 700 that I'm replacing the old Ducati ignition with the Kokusan (P/N 2202602) ignition kit. A Polaris 700 Sportsman twin that has but will not turn over I bought a new battery new solenoid new front relays new ignition switch but it still won't turn over there is power going to the solenoid but not coming out of the solenoid. Electric all turns on, lights, speedometer, etc. I have a Polaris Sportsman 700 Twin that has an issue over charging the battery. #1 · Mar 22, 2014. Has problems idling and now starting when it is in between cold and hot. Fuel System Problems. On the top right corner, you have the information to check if the stator function properly. thxs Jul 11, 2017 · 2004 Sportsman 700 ignition problems. The problem is not the coil, but the bolt that goes through the coil is a working chassis ground, i. Working on 2002 700 sportsman in shop. 02 polaris sportsman 400. If I open throttle will run,but let off & will cut off. Last week, I finally managed to replace the seal with help from the forum, and after thoroughly cleaning the carb, it Sep 26, 2017 · Simplistic2 Discussion starter. I had a stick pull the wires and broke them inside the insulator. Aug 20, 2014 · Marlin Snyder Baker City, OR 2002 Polaris Sportsman 700 Twin 2004 Honda Foreman 500 Nov 14, 2010 · fattkt77 Discussion starter. Hi everyone, I am new here and new to the ATV world. I have done the same things to try and repair, spark plugs & wires, carb to Dec 1, 2012 · 26 posts · Joined 2011. Sort by Oldest first. I have a problem with my 2002 Sportsman 700, it has been running great but recently it started making a loud "whining" or "howling" sound in high gear. So I checked the voltage regulator and hooked up a new one I had on hand but still no spark. 2 out of 5 stars 117 Feb 7, 2020 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. 3 posts · Joined 2010. • Spark plug gap incorrect. No Spark, Weak or Intermittent Spark. #1 · Mar 30, 2020. I have a 2002 Polaris Sportsman 700 where the battery symbol and speedometer are flashing on the cluster. Runs fine and idles OK when fully hot. Jan 31, 2024 · Find helpful customer reviews and review ratings for Polaris Sportsman 700 (2002-04) CDI Ignition Coil Controller at Amazon. The issues include: Sep 7, 2021 · Here are the symptoms: Starts fine cold full choke. Jul 18, 2020 · 02 sportsman Discussion starter. Mar 19, 2024 · 10. This is the kit to solve the ignition system problems on the Sportsman 600/700 motors! These systems were plagued with issues and this kit solves them by converting from an AC system to a much more reliable DC system. Feb 1, 2017 · 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. It seems to me that if the stator was going bad or completely failed, you would have battery charge problems, as the stator (alternator) is what charges and maintains the charge of the battery along with the voltage regulator. Nov 25, 2023 · 2010 sportsman 500 ignition problem. 4 Stroke. Runs ok with choke on. Won’t turn over, no click on solinoid. 2002 sportsman 700. I am curious of the common problems, I searched but all I came up with was common current problems, not a list of things to look for with this specific model. If you are asking for resistance - 97 ohms. A couple of days ago I bought a 2002 sportsman 700. I was curious if I overworked it Jun 26, 2020 · I've been fighting the same issue with my 2002 Polaris 700. Abnormal vibrations felt while riding may point towards worn-out parts or misaligned components that The wiring diagram for the 2002 Polaris Sportsman 700 is a vital tool for understanding the electrical system and diagnosing any electrical issues that may arise. Most Polaris models use a 6-pin CDI, but there are some older models that make use of a 5-pin CDI. 02 Backfire. Jul 30, 2011 · 2 posts · Joined 2011. Got it up and running pretty good and over the last year I have put a new carb on it, new fuel pump, and upgraded the ignition system. Rough Idle and Stalling. Feb 12, 2012 · 02 Polaris sportsman 700 electrical problem. You should be able to look inside the carb at the choke opening and try the cable. I just had the car rebuilt by a Polaris dealer. The fuel economy likely is still an issue, but I can report that after extensive debug, I was able to get all the electrical issues fixed. When this occurs I can pull out the choke (enrichner) and the acceleration returns. The latest problem started about a month ago. #1 · Mar 1, 2011. A rough idle or stalling engine is a common complaint among Sportsman 570 owners, particularly after extended periods of use or when riding in challenging terrain. Unusual sounds like clunking, grinding, or whining during operation can signify potential mechanical issues within the ATV’s components. • Faulty spark plug cap or poor connection to high tension lead. #1 · Jan 10, 2016. If you can also test it when its hot, sometimes coils are tricky and they will only test bad when hot and it has expanded internally. I brought the machine home and now I'm trying to fix it myself for less. 2002 Sportsman 700 backfiring problems. ( plumberwl5) Jan 11, 2006 · The problem is on the coil. First thing I noticed it was missing the carburetor. 2100norriscraft Aug 26, 2018 · 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. Jun 5, 2014 · poop Discussion starter. It has 3100miles/430hrs on it and has run been running perfect until a few weeks ago. 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof and front glass 2018 Kawasaki KLR650 2001 Magnum 325 Warn winch and Moose 60" plow-Sent to Daughter and Son-In-Law since his blew up SOLD 2004 Sportsman 600 Twin Pay in 4 interest-free payments of $62. if it starts ok but runs bad when hot = rich. Cut the gas off today to drain carb. 9 posts · Joined 2021. Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc. Battery is new. Hey guys I am having quite the headache with a project 2002 polaris sportsman 700 twin. Shorted Load: The wires leading to the item listed in Jan 14, 2014 · 2003 600 twin - ignition problems. Carb is clean. 19v on charge coil. It started to have issues again so Jan 10, 2016 · 16 posts · Joined 2015. We expand our inventory daily to give you the latest and greatest in Powersports products. #1 · May 1, 2022. DEAD! Nothing! No electrical power! 2003 Sportsman 500 HO. If you have a 2002-2006 Polaris Sportsman 600 or 700 AC Ignition you might want to consider our DC conversion kit RM22957. Polaris changed the AC Ignition system to a DC Ignition system in late-2004 Sportsman 700 models. 12 Sportsman Touring 850 HO EPS Pearl White LE. Read honest and unbiased product reviews from our users. Amazon Affiliate Link to Spark Plug: https://amzn. Jun 18, 2019 · It has the capped nipple on the diaphragm cover like the cover of the carb in your pic. The guy I bought it from had tried to rebuild the carb and told me it would not idle. This diagram provides a detailed overview of the wiring connections and components found within the vehicle, helping users identify and troubleshoot problems with precision. 87 Suzuki LT250r Quadracer. It was easy to install and corrected the weakness in Polaris's ignition system. They are the connection from the ignition switch and energize the solenoid to connect power to the starter. #1 · Oct 22, 2015. I have replaced the battery and voltage regulator/rectifier with a new one and still have the problem. Hello all, I could really use some help on this one. • Engine stop switch or ignition switch faulty. Mar 22, 2014 · 7 posts · Joined 2014. tackwest1. Let us know how that works out - the stator and pulse coil is an assembly from Polaris (4010901 @ $465) Complete ignition upgrade kit (2202602) with flywheel, coil, rec/reg, stator and hardware is $695. Other times the gauges come on but Jun 30, 2019 · No electrical power! | Polaris ATV Forum. O. just 4 things needed. Inside that cover is the centri clutch assembly and it It was easy to install and corrected the weakness in Polaris's ignition system. fuel, air, spark and compression. Apr 30, 2015 · PDM - Power Distribution Module/Control Module. 1467 Views 3 Replies 2 Participants Last post by HDHP, Feb 26, 2015. Apr 26, 2010 · T. Quick background on the 300, about 3 month ago when we last used it, it was running fine. Army Surplus. Now engine will not idle. After taking it for a test ride it started backfiring and stalled out (it had been doing this to him occasionally up to this point). The recall number is ATV-05-01R. Went out to start it last week and noticed the battery was dead and would not take a charge. Oct 3, 2012 · 33 posts · Joined 2010. #7 · Aug 29, 2011. Jan 21, 2024 · Noise and vibration irregularities are also common problems encountered by Polaris Sportsman 500 owners. The charging system is finicky about having a working battery installed. 25,657 Posts. UPTDATE: GOT SPARK BUT STILL WONT TURN ON. First off I bought the machine at an estate sale (an older gentleman who passed away) the machine only has 300 miles on it. • Related wiring loose, disconnected, shorted or corroded. Got it from someone that left it sitting for several years after a head gasket replacement. Got everything hooked up but the red/white wire coming off the CDI. 4) I read some where that there might be a problem with the shift gears there at the Apr 11, 2023 · 2006 South Main St. My clymers book says to feeler gauge it and tap on seal ring to adjust. ECM runs the EFI. #1 · Dec 7, 2018. I am new to the site but I have read many forums and they have been very helpful. 2004 Polaris ATP 500 H. Call them and at least they might put you in the right direction. 6v on pulser. Carefully wiggle them until they come off. Up until that point it always cranked right over and started up to a smooth idle. When i bought it starting and running was fine. they need to be in the right order, maybe flywheel timing, maybe low compression i think 130 is low, that could be from a stuck valve, bent push rod, stuck lifter, just guessing here. #1 · Dec 31, 2012. My speedo wasnt working when i bought it but was a $60 issue to replace a burnt out hall effect sensor. Polaris Trail Boss 330 2003 . 1987 Unimog FLU419 U. to the forum. 6 volts,with the black test wire on the - battery terminal test the red + terminal on the solenoid stud [the stud with the red + wire that goes to the battery . And also the coil. Either way, both types are very similar and should work in your Polaris machine. I added a new fuel filter, fuel pump, and fresh gas. You have some good info you're passing on. RMS900-103877. I installed a new stator and a new coil/cdi. 2006 Sportsman 500 X2 EFI: Superwinch Terra 25 w/Synthetic Rope, Kolpin 4 gal Gas Pack, 3" Passenger Foot Risers, 3-Headlight Mod, K&N Oct 15, 2010 · Stealthepooty. Tarzey, Unfortunately the 02 700 has a history of bad stators. It was made by Polaris and was, apparently, used on several models to correct the poor stator and coil quality on early units. Mar 31, 2020 · 3 posts · Joined 2020. I put an inductive timing light on the spark plug wire and started cranking the engine. I spoke to a Polaris mech and he told me to disconnect the black Nov 16, 2014 · 28 posts · Joined 2014. I have replaced fuel pump, fuel filter ,rebuilt carb, new plugs ,compression is 160 psi both cylinders. Still won't start. 4 posts · Joined 2010. k. If not adjust accordingly. 016 to . Engine Type. I have an 03 700 Sportsman and expirience the same condition intermittently. Winch, Kimpex Adventure XL Trunk, 7" Passenger Foot Risers, UNI Foam Filter. Do this carefully and the gears will all stay in place. coming from the AWD switch there is a wire harness. Pops and backfires at 1/2 throttle and above. I would also check the continuity from the pickup. I hear they have wrist pin bearings problems but if they May 17, 2014 · Joined May 17, 2014. After riding awhile it will just shut off. Remove the bolts holding the cover on. 020. Put new plugs in it, did not fix problem. 2) I pulled the belt cover and check the clutch and secondaries. 2, it was yesterday). Stew. Any suggestions? 2002 Polaris Sportsman 400. 28 posts · Joined 2020. When cold it seems to start fine, runs for a few minutes then it will start to cough at idle and eventually die. Replaces # 4011002,4012165,4011142,4012166 4. Nov 28, 2023 · I have a 2002 Sportsman 700. • Fouled spark plug. 07 Sportsman 500 HO EFI Browning Hunter Edition. No corrosion. Would like to know if this is cdi related. I got it home and was looking it over. HELP. Thank you in advance for any and all tips. I'm not sure what exactly goes bad, but I have seen several that had to be replaced. I have checked the battery and ground terminals. Voltage to solonoid = battery 12. After I got my PDM back, after I installed it, engine cranked over 3 times and it fired right up. #2 · Apr 27, 2010. #1 · Nov 14, 2010 (Edited) Ok i just bought a 2002 polaris sportsman 700 twin. Jan 22, 2012 · I have a 2002 sportsman 700 that previously was not getting any spark. 5 Pin CDI Box. Polaris Worker 500 2001 . #16 · Oct 8, 2012. Polaris Trail Blazer 250 2003 Trail Blazer 400 2003 . http://www. Should be 6300 ohm +or- 20%. Polaris sportsman maintenance Sep 4, 2011 · Hi all: I have a 2002 Magnum 500 RMK. May 9, 2019 · Polaris ATV Forum. Polaris Trail Boss 325 2001 . There is a black/white wire and a red/white wire. Checked stator output with DVA. Diagnostic Display Code Definitions. Feb 7, 2013 · Ok I bought a 2003 sportsman 700 used. When you first turn it on it goes to 0 but when you start moving it doesnt show speed. 3 peak volts read with a peak voltage tester on the DC scale. POWERSPORTSiD is your trusted source for all your 2002 Polaris Sportsman 700 Ignition System Parts needs. 2011 Sportsman 500 HO Touring: Polaris 3500 lb. This kit will give you more reliability and better spark. There is one bolt going through the center of the coil mounting it to the panel, which mounts to the frame. 2007 sportsman 700 EFI has ruff idle but runs great soon as I hit the throttle all the boots are good new plugs no codes. 2003 Polaris Sportsman 700 Twin. Good fuel flow. Mar 1, 2011 · 49 posts · Joined 2011. Engine has no power. I used my machine to pull a fairly heavy drag on some baseball fields, after which these symptoms showed up. loose everything. You'll have to tap and pry the cover off. Take the nut off the side of the shifter housing that holds the shifter arm and gear indicator switch on. The Tech there told me that Polaris is a great machine but the electronics are less than acceptable. Replaced solinoid. #1 · Sep 26, 2017. Aug 28, 2011 · 196 posts · Joined 2011. It will turn over when jumping solinoid with screwdriver. in that harness there should be a brown wire and a brown wire with a white stripe, i believe they Nov 26, 2011 · 2008 Sportsman 300 Ignition Problem. if your engine is hard to start but runs better when it gets hot = lean. to/2WIOXR6Amazon Affiliate Link to Throttle Cable: https://amzn. I have an 03 sportsman 600 and had to do the ignition upgrade due to a cooked CDI box. It runs great. Boggs and dies if I throttle up. Mar 5, 2023 · There are two main variations of AC and DC CDI boxes used in Polaris vehicles. I bought it knowing it had a carb problem. | Polaris ATV Forum. 1) I check the idle. Rear Brush Guard. Even if your stator is bad, this kit will get it working again. Turn key to start nothing, no head lights, no display, no solenoid click, nothing! I can pull start it just fine. ), or the item has failed. It was a one off year and replacement is about $300-$400. Feb 16, 2010 · polariz Discussion starter. We got it going again and got it back to my garage. Apr 11, 2012 · Sometimes the manuals seem to include things that don't go with our machines. Sounded like I had dropped one cylinder. The ECM has a safety recall on it for certain models. Feb 25, 2015 · Polaris Model Specific Discussions. When using the starter, it will not fire at all. 3) I pulled the shift handle off and check it. What happened? Mar 5, 2024 · 2002 Polaris sportsman 700 won’t start. if it is blowing black smoke = very rich. #1 · Jul 30, 2011. for about a minute or 2 then it will crank right back up and run fine. Several factors can contribute to this issue, including fuel system problems, ignition issues, or air intake restrictions. Polaris Xplorer 400 4X4 2000-2002 Sep 12, 2011 · 02sport700. I also found a loose bolt on mag and oil in the stator housing. Check and clean the connections from the positive battery terminal to the solenoid and solenoid to battery. Since doing the upgrade now the override button does not work to scroll the speedometer cluster and when in AWD and you switch to reverse the AWD light on the right handlebar goes out. I have replaced all ignition and plugs and cannot figure out why its doing this. Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart. :thumbsup: On all the 500 Polaris's they have the same problem where the left side engine/tranny plastic cover down by the foot plate vibrates up and down slightly while under load. Overheating - 25A self resetting circuit breaker corroded. I have found them for 03-04 and part # is 2202602 and was wondering if anyone knows of the part # for my yr model 700 on this kit? Like. #1 · Oct 3, 2012. Feb 5, 2020 · 2003 Polaris 700 ignition upgrade. I am working on my brother in laws 2001 500 HO ATV. 12. To the OP, if you just want the AWD to work, theres something you can try. I took it to a shop and they said it had no spark. Sometimes it will have the gages light up but wont even try to start. It seems to blow back into carb so im thinking the timing is most likely off or maybe a valve spring. I feel I have an intermittent lean fuel condition. Terry H. Dec 17, 2023 · Here’s a diagram of the ignition system that can be used to solve the starting problems of the 1998 Polaris Sportsman 500, as well as the 2000 and 2002 models: 2. I have a 2002 sportsman 700 that has always ran faithfully and never failed to start. If you are asking for output - it's 3. Does anyone know how to test the cdi box on a 2002 sportsman 700. The most common reason for these issues is a malfunctioning spark plug or an incorrect gap setting between the electrodes. It did not have the internal porting of the original carb. When a fuel system is contaminated, engine performance and starting will be affected. About 2 years ago, the water pump seal failed, and I parked it in my basement at there it sat. Routes all power through the quad. The electric ignition offers easy starting with the twist of the ignition on the dash. I have a 02 Polaris 700 Sportsman 4x4. I checked the coolant and it was blowing out of the water neck, so I checked the oil, it was milky! I did compression check 120 both cylinders. if you have access to a jack and some jack stands, get the atv up off all 4 wheels so you can put it in gear. I guess, if someone has a manual for a newer model with the separate coil/CDI, it could be back-tracked from there. NOTHING. WalterS. it is the ground for the coils. Rebuilt carb last month. Overheating - The impeller on the water pump warps. I have a bad stator in my 700 and its a 2002 model and I cant find the whole igniton upgrade for this yr model. com FREE DELIVERY possible on eligible purchases Oct 4, 2012 · 3 posts · Joined 2012. If you run the machine for any length of time at all without a battery or a batter with a dead short in it, you will burn out the electrical components. but it says nothing about which way to adjust. The owner said he only paid $30 for it. Polaris Xpedition 325 4X4 2000-2002 . He said that you have to start it Apr 10, 2013 · Unfortunately, it now has a problem that when the starter is engaged, there is no ignition. I jumped the 2 large studs on solenoid and the starter engages. Mar 11, 2023 · 6. I am wondering why my speedometer/odometer stopped working. #1 · Jul 18, 2020. 337 posts · Joined 2011. The dual coil is mounted to a panel inside the front left fender well. Polaris Xpedition 425 4X4 2000-2002 . #1 · Dec 1, 2012. I need some assistance with figuring out some problems with a 2004 Sportsman 700. Likely the coil or CDI. It acts as if it runs out of gas, OR the spark fails. Hey guys I am going to look at a 02 Sportsman 700 this week. Modified Front Brush Guard. It sounds like it is coming from the transmission, since it doesn't Apr 3, 2010 · 2002 polaris sportsman 500 4x4 problems. Hey guys i just picked up a 2002 700 and i got it cheaper cause it wont run,guy said it has new crank and rebuild but it wont fire. Common issue on the 2007 EFI. Jul 9, 2021 · I was wondering if any of you 700 guys have done the Ignition upgrade. 485 posts · Joined 2010. After reading posts on this site regarding the cdi module, I did a test and confirmed that it had gone down. 155 posts · Joined 2011. #2 · Sep 1, 2012. com/en_ca/products/rm22957-ac-to-dc-ignition-upgrad Sep 20, 2011 · W. I test the tps the yellow wire I'm getting . If the spark plug is not delivering enough spark, it can cause misfiring and accelerate wear on other components in the engine. No resistance battery ground to frame. Moscow, Idaho 83843 888-892-0764. Feb 23, 2011 · Discussions for the Polaris Sportsman 90, 300, 355, 400, 450, 500, 550, 600, 700, 800, 850 in this forum in the entire site Advanced Search Sep 15, 2015 · Overheating - Radiator clogging. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights Oct 8, 2010 · I originally posted an issue with my '04 Sportsman 700 (late, non-efi) with fuel economy and weird electrical issues many month ago. Jun 16, 2016 · Polaris ATV Forum. Son lost key, replaced ignition. Right Leg Heat - Hot air around exhaust and from radiator exits at the right ankle. 3. It starts with one pull of the recoil starter every time. #5 · Nov 17, 2014. 2500 lb. This is an older thread, you may not receive a response, and could be reviving an old Dec 31, 2012 · 2 posts · Joined 2012. aligement was correct and the 2nd pulley was not moving. $14. My 02 feels like it's running on Jul 17, 2015 · Consider the following diagram : This is for a Polaris sportsman 700 2003 ATV. ms oa oz nf ob sc ij ee dh ff